Corrugated Fiberboard: Everything You Want To Know

You want to ship your items or products and more importantly, you think about the safety of the products ensuring to reach in their pristine condition as they are valuable to you and to the recipient.  
Have you selected the box to pack and ship your items or products? Did you notice its structure ensuring product safety? Well, nobody likes to receive an item or products in a damaged and poor state.
You must choose a box made finely with a sturdier structure shielding during shipment. Among strong and sturdy packaging materials, corrugated fiberboard is the one to be considered which offers the utmost protection to your products during transit.
In this guide, we will learn about corrugated fiberboard sheets and how it is made to manufacture boxes. We will also see its uses and benefits. Here you go!

What Is Corrugated Fiberboard

In the technical term, corrugated fiberboard known as corrugated cardboard is a packaging material. It is made of a fluted (wavy) corrugated sheet and one or two flat liner boards which form a sturdy structure.
Providing strength and durability, it is ideal for shipping cartons, product displays, and retail packaging.
Further, it can also be customized into various sizes and shapes to make boxes, folding cartons, and protective packaging.
Corrugated fiberboard is also called “cardboard” quite often. This cardboard is lightweight and heavy paperboard, Even if it is not corrugated, it is still durable offering sturdiness to protect your products from uncertain damages.

Invention Of Corrugated Fiberboard

The idea of creating corrugated fiberboard was inspired by architectural uses of curves to make them stronger. This logic was initially used to resist bending and pressure onto the corrugated box and became successful. Finally, corrugated cardboard came into being.

How Is Corrugated Fiberboard Made

The composition of corrugated fiberboard refers to the packaging material gluing wavy layers of paper together to form a corrugated fiberboard sheet. It is composed of inside liners and outside liners with fluting between. Flat sheets two, three, or five are involved in this formation.

Although using two flat corrugated sheets gluing a single wavy layer is enough to bring thickness, it depends upon the requirements.

To give more strength to your corrugated box, you can add three or five flat sheets combining two or three wavy layers. The more fluting you use the more stronger and durable your box is. 
Single face: A single piece of corrugated paperboard glued to a flat paperboard sheet.
Single-Wall: A single wavy corrugated paperboard layer is glued with two flat paperboard sheets in between.
Double-Wall: Two pieces of wavy corrugated paperboard are glued with three flat paperboard sheets in between.
Triple-Wall: Three layers of corrugated medium sandwiched between four outer liners for exceptional strength.

Corrugated Fiberboard is Sustainable

Corrugated fiberboard is considered the most recyclable packaging material as it is made from recycled material. So, it can be renewed multiple times. Its sustainability reduces waste and lowers environmental impact.
This is the reason, many businesses favor this packaging material providing not only enough power and resilience but also contributing to saving the planet.

Corrugated Fiberboard is Customizable

Investments in corrugated are expanding as the printing and packaging industry is evolving. Knowing the interest of businesses in corrugated, the boxes can be designed tailored to the needs.
From the box dimensions to printing and finishing, there is a limitless sky allowing you to customize the box the way you want.

Sizes and Shapes

The boxes made with corrugated fiberboard can be customized in various sizes and shapes to accommodate different types of products providing them complete safety during storage and transit.

Flute Size

You know the flute (flute A, flute B, and flute C) offering thickness and cushioning to your products. You can adjust it according to your demands and requirements. 

Design

Using eye-catching graphics, you can design corrugated boxes. Furthermore, you can add additional features such as handles and die-cut.

Printing

When it comes to printing, you can print your logo with various branding elements on the surface of the corrugated fiberboard to enhance your brand identity.

Coatings

To counter specific environmental conditions, you have the liberty to apply wax coating on the surface of the paperboard.

Uses Of Corrugated Fiberboard

There is no limit. Due to its strength, lightweight nature, and versatility, its uses are countless.

Retail Packaging

An excellent choice to create display boxes and product packaging with printed and branding features to showcase various products at retail stores.

Shipping Boxes

Ideal for packaging and shipping goods while protecting them during handling and transit.

Point-of-Purchase Displays

Display and promote your products to grab maximum customers' attention at retail stores.

Protective Packaging

For cushioning your delicate and fragile items such as glassware and electronics.

Moving Boxes

When you shift or relocate, the moving boxes made out of corrugated fiberboard provide sturdier support for your household items.

Food Packaging

A suitable option for takeout boxes and containers to resist moisture.

Benefits Of Corrugated Fiberboard

There are many advantages of corrugated fiberboard in designing boxes for your products. Let’s discover them.
Lightweight: Easy to handle and transport which reduces shipping costs.
Strength and Durability: Offers excellent protection to your products during transit with varying strength levels depending on the construction (single, double, or triple wall).
Customizability: Customizable in any size, shape, and design to meet packaging needs.
Cost-Effective: Economical to produce and pocket-friendly for businesses.
Recyclable: Made from renewable resources and can be recycled which is making it an eco-friendly choice.
Cushioning: The fluted structure protects fragile items from uncertain damage.
Branding: Printable with custom graphics and branding attributes to enhance product visibility while promoting a brand.
Versatility: Suitable for a wide range of products from electronics to food.

How To Make A Cardboard Packaging Box Using Corrugated Fiberboard

So simple. It is easy to create a cardboard packaging box using corrugated packaging sheets.

Materials Needed:

• Corrugated fiberboard 
• Ruler
• Pencil
• Box cutter
• Tape or glue

Instructions:

Measure and Cut: Determine the box dimensions and cut a flat piece of fiberboard accordingly. (2, 3, or 4 flat paperboard sheets)
Create Flaps: Mark and cut flaps on two opposite sides of the main panel.
Score Fold Lines: Use a ruler to score where the box will fold for clean edges.
Fold the Box: Fold up the sides and flaps along the scored lines.
Assemble: Secure the flaps to the sides with glue.
Seal the Bottom: Fold and tape the bottom flaps to complete the box.
Optional Decoration: Add labels or decorations as desired.
Your study packaging box is ready. Say WOW!

End Of The Line

Getting a durable and customizable packaging solution to meet your packaging needs including shipping is essential for every business. Features of corrugated fiberboard from its uses to benefits highlighted in this guide are helpful for your understanding.

Hunting for a reliable packaging manufacturer near you? Look no further than Custom Product Packaging. Our packaging experts can assist you better in creating corrugated boxes made from the highest quality corrugated fiberboard. Don’t hesitate to contact us. Email us at orders@customproductpackaging.com. We will be obliged to serve you.