Sachet vs Stick Pack Packaging: Key Differences & Benefits

Choosing between stick and sachet packs can be tricky, but understanding their distinct features can make the decision much easier.

Whether you are in the health, food, or beauty industry, both packaging options offer practical and single-serve solutions.

Stick packs are perfect for items like medications, vitamins, powders, and instant beverages (tea or coffee). They are easy to use, compact, and mess-free.

In contrast, sachet packs excel at packaging food items, such as spices, and personal care products, like shampoo. It offers versatility and space-saving convenience. Don't stress.

This blog will dive deep into: sachet vs stick packs—comparing their uses, benefits, and the right packaging machines for each.

By the end, you'll have all the insights you need to make the best choice for your product. Let’s get started!

Understanding Sachet Vs Stick Pack Packaging

Both stick packs and sachet packs are types of packaging. They are used for single servings of products like supplements, food, and beverages to maintain their freshness.

Stick packs are long, slim, and single-dose packs—ideal for dry powders such as instant sugar or coffee. They are sealed on two sides, ensuring freshness while being compact and easy to carry.

While sachet packs are suitable for serving:

• Cosmetics
• Dairy products
• Sauces

These packs are sealed on three or four sides, which gives them a strong seal to ensure safe transportation and storage.

Key Differences Between Sachet Pack and Stick Pack

Both stick pack packaging and sachet pack packaging are designed for convenience to help consumers manage their small quantity of products in the form of powder or thick or watery liquid to preserve their freshness and quality.

Here's a breakdown of their key differences between the two packaging types.

Stick Packs

The stick packs are found in long, narrow, and tubular shapes used for single-serving. Ideal for packing dry powders such as hot cocoa mix.

This stick pack, modern but convenient has a tear-off closure feature. Made from less recyclable materials, such as plastic or paper, stick packs have a lower environmental impact.

Sachet Packs

Sachet packs are flat and rectangular or square in shape for single and multiple servings. They are used for a variety of products, including:

• Baking mixes
• Conditioners
• Facial masks

A sealed edge of sachet packs allows the tear to open. A versatile and practical option as they can be used multiple times. Sachets are made from sustainable materials to minimize environmental impact.

Perks Of Sachet Pack and Stick Packs

Stick packs and sachet packs both serve many industries including pharmaceuticals, food, and beverages. They offer many benefits enhancing convenience while supporting sustainability goals which makes them excellent choices for manufacturers and consumers.

Portability

Both stick and sachet packs are lightweight and easy to carry which makes them ideal for on-the-go consumers. Further, they are perfect for portion control and reducing waste as it is a single-use package.

Easy to Use

They are easy to open and use without requiring scooping, allowing consumers to quickly open the pack and use it.

Read More: 2025 Packaging Design Software Guide (Pro Insights and Tips)

Preserving Freshness and Enhancing Shelf Life

These packs offer sealed packaging to protect the content inside the packs from moisture, air, and light. Furthermore, it can enhance the shelf life of the content by preserving its freshness.

Cost-Efficient

These packs come in small sizes and shapes, reducing packaging costs. They also encourage consumers to use it when they need it.

Branding

These packs provide a canvas for captivating designs and branding to enhance product visibility. Best to use for various products, from powders to liquids. This makes them adaptable to different markets.

Consumer Experience

You can easily customize these packs, tailoring them to your needs and preferences. It allows consumers to enjoy different flavors without trying a full-sized product pack.

Sustainability

Compared to traditional packaging, less packaging material is used in manufacturing these packs. 

The material made from renewable sources helps lower environmental impact, which entices eco-conscious consumers to use sustainable sachet and stick pack packaging while contributing to saving the planet.

Market Appeal

For creating an appeal to consumers and the market, these packs are perfect. They can be used as promotional giveaways or trial sizes to encourage potential buyers to try your newly launched products.

Stick Pack and Sachet Packaging Machines

Choosing the right packaging machine for the stick and sachet depends upon the production and requirements such as product type and recommended packaging aesthetics.

Many brands are upgraded with the latest packaging machines and innovations to manufacture these types of packs. Let’s discover what they are:

Stick Pack Packaging Machines

Stick Pack Fillers

This stick pack packaging machine is manufactured by US-based company All-Fill Inc. 

This pharmaceutical and food stick pack packaging machine is designed to pack small tabular packs. This machine is customizable to handle a wide range of products including powders and granules.

An1000

It is the best among the high-production food and pharmaceutical stick pack packaging machines manufactured by Paxiom Group. It can produce up to 1,000 stick packs in a minute.

This machine can handle granular, powder, and liquid items. Featuring a quick format change with high performance, reliability, accuracy, and a user-friendly interface, this machine is easy to use.

Sachet Pack Packaging Machines

VFFS Sachet Machine

A versatile vertical form fill seal machine that creates small sachet packs for food, cosmetics, and pharmaceutical products. 

This sachet pack packaging machine with high-speed capabilities is suitable for producing sachets of various sizes.

PXM

A fully automatic and in-line filling and sealing machine for sachet packs. It is designed for packaging an extensive range of:

• Liquid
• Paste
• Granulated
• Powdered products

Plus, it can be used to pack dairy products including salads, desserts, and cosmetic items.

Things To Consider Before Choosing Stick Pack or Sachet Pack

Which packaging is a good fit, a Stick pack or a sachet pack? This question confuses you. Don’t worry. There are essential points to consider when you are stuck in choosing the right packaging for your products.

1. First, look at your product and its nature. It can help you decide which packaging matches you should consider.
2. Second, both stick packs and sachet packs are made from plastic or fabric material. Make sure the packaging material is durable, flexible, and sustainable.
3. Third, these packs are designed to contain a small quantity of content. Be sure your pack selection is good to pour your product in a certain amount.
4. Fourth, both packs differ in size and shape. If you need a narrow and long pack for your product, go with a stick pack. However, for a wide and rectangular or square shape, pick a sachet pack.

Closing Remarks

Sachet and stick packs both differ in size and shape offer various benefits depending on your product needs. Whether you are looking for convenience, shelf life, or sustainability, both options are excellent packaging solutions. The stick pack packaging is good for containing a small amount of powder. A sachet can contain little more than a stick pack.

You can choose the right pack for your products after comparing the differences between them. For further assistance, contact Custom Product Packaging today to find out how we can support your packaging needs. Email us at orders@customproductpackaging.com.